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Linen

from Wikipedia....Linen is a material made from the fibers of the flax plant.

Fibers

Flax fibres vary in length from about 8 to 57 inches and average 12-16 micrometers in diameter. There are two varieties: shorter tow fibres used for coarser fabrics and longer line fibres used for finer fabrics. Flax fibers can be identified by their typical “nodes” which add to the flexibility and texture of the fabric. The cross-section of the fibre is made up of irregular polygonal shapes which contribute to the coarse texture of the fabric.

Linen fabrics have a high natural luster and their natural color ranges between shades of ivory, tan, or grey. Pure white linen is created by heavy bleaching. Linen typically has a thick and thin character with a crisp and textured feel to it, but can range from stiff and rough to soft and smooth. When adequately prepared, linen has the ability to absorb and lose water rapidly. It can gain up to 20% moisture without feeling damp.[citation needed]

When freed from impurities it is highly absorbent and will quickly remove perspiration from the skin. Linen is a stiff fabric and is less likely to cling to the skin and when it billows away it tends to dry out and become cool so that the skin is being continually touched by a cool surface. It is a very durable, strong fabric and one of the few that are stronger wet than dry. It does not stretch and is resistant to damage from abrasion. However, because it has very low elasticity it can break if it is folded at the same place repeatedly. Mildew, perspiration, and bleach can also damage the fabric, but it is resistant to moths and carpet beetles. Linen is relatively easy to take care of since it resists dirt and stains, has no lint or pilling tendency and can be dry cleaned, machine washed or steamed. It can withstand high temperatures and yields only moderate initial shrinkage. Linen wrinkles very easily and must be ironed often to maintain smoothness. Nevertheless this tendency to wrinkle is often considered part of the fabric's particular "charm".

A characteristic often associated with linen yarn is the presence of "slubs", or small knots that occur randomly along its length. However, these are actually defects associated with low quality. The finest linen has very consistent diameter threads with no slubs.


Production

The quality of the finished linen product is often dependent upon growing conditions and harvesting techniques. To generate the longest possible fibers, flax is either hand-harvested by pulling up the entire plant or stalks are cut very close to the root. After harvesting, the seeds are removed through a mechanized process called “rippling” or by winnowing.

The fibers must then be loosened from the stalk. This is achieved through retting which uses bacteria to decompose the pectin that binds the fibers together. There are natural retting methods that occur in tanks and pools or directly in the fields. There are also chemical retting methods which are faster but are typically more harmful to the environment and to the fibers themselves.

At this point, the stalks are ready for “scutching” which takes place between August and December. Scutching removes the woody portion of the stalk by crushing them between two metal rollers so that the parts of the stalk can be separated. The fibers are removed and the other parts such as linseed, shive, and tow are set aside for other uses. The short fibers are separated by “hackling” or combing them away, to leave behind only the long, soft flax fibers.

After the fibers have been separated and processed, they are typically spun into yarns and woven or knit into linen textiles. These textiles can then be bleached, dyed, printed on, or finished with a number of treatments or coatings.

Producers

Flax is grown in many parts of the World, but top quality flax is primarily grown in Western Europe. In very recent years bulk linen production has moved to Eastern Europe and China, but quality fabrics are still confined to niche producers in Ireland, Italy and Belgium.

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